Installation Guidelines
Deskill Refractory Installation by Conformance to SOP
Products
Industries - Applications
Better Installation Practices... For Best Campaign Life
Application Guidance
| Product Group | Application Techniques | Application Techniques Temperature / Condition Recommendations | Recommended Areas |
|---|---|---|---|
| Conventional Castables (Medium Purity Group) | Trowelling, Patching and Vibrocasting | 1300°C Max Non Metal contact areas, Flue gas transfer | Flue gas Ducts Cyclone areas |
| Conventional Castables (High Purity Group) | Hand casting, Patching and Vibration | Typical Range : 1300-1700°C Maintenance of Metal contact areas | Ladle maintenance, General Maintenance in Cement Kilns |
| Rodding Castables (Medium Cement) | Rodding / Vibrocasting | Typical Range: 1000-1500°C Abrasion / Thermal Shock Areas | Maintenance Lining in Rotary equipment. Cement and DRI Kilns CFBC Boilers |
| Low Cement Castables | Vibrocasting | Typical Range : 1000-1500°C Abrasion areas | Original Equipment Lining. Cement and DRI Kilns CFBC Boilers |
| Insulation Castables (Medium Purity Group) | Pouring / Vibration | Max 1100°C Lower Thermal Conductivity | Back up lining for Gas Ducts Furnaces and Kilns |
| Insulation Castables (High Purity Group) | Vibration | Typical Range : 800 -1400°C Lower Thermal Conductivity Higher chemical resistance | Working lining in Coke Oven Doors Radiant section of Heaters and Reformers |
| Gunning Castables Conventional / Low Cement / Insulating Type | Gunning | Typical Range: 800-1400°C Fast Job No form work Less rebound loss | Maintenance repair of Non Critical areas in Standard Furnaces, Rotary Kilns, Reheat Furnaces |
| Shotcreting / Pumpable Castables | Shotcreting / Pumping | Typical Range: 800-1700°C Fast Job No dust during Shotcreting. Equivalent strength to LCC | Maintenance and Repair |
| No Cement Gel Bonded Castable | Self Flow / Vibration | Typical Range: 1300-1800°C Thermal Shock resistance Metal Contact Areas Corrosion Resistance | Burner Blocks, Kiln Car Blocks, Large Blocks, Ladle Bottom, Precast Blocks |
| Plastics / Ramming Mass | Ramming | Abrasion Resistance upto 1500°C | Repair of Brick / Castables CFBC Boilers Lining of Abrasion areas |